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 CylScan Cylinder Scanner

(실린더 내벽 전면 360도                           검사기)

 

비파괴식으로 엔진실린더 전체내벽에 가공중 혹은 고객사용시 발생된 표면코팅상태/Polishing상태/Dent/오염/피스톤링의 마찰, 압착흔/Scratch/Sink Hole/Carbonization 등을 마치 사람의 눈과 현미경이실린더 내벽으로 들어가서 시각적으로 짧은 시간에분석 측정하는 효과를 가진 측정분석기.

원형 360도 내부 표면을 평면으로 전환하여 분석 가능.

  • Surface inspection of cylinder walls
  • Scanning of bushings
  • Motorised lowering and centering of the scanning rod
  • Comfortable pictured documentation of the surface structure
  • Developed in cooperation with a well-known automotive supplier

                           

Visual evaluation and documentation of inner cylinder walls was traditionally expensive and the results produced were often inadequate.

Typically, the use of a special camera with an objective adapted to the radius enabled the optical survey of a cylinder wall. Less expensively is the use of a mirror trowel to look for polished areas, scratches, sink holes, carbonisation, seizure marks, and corrosion spots.

Alternatively, special angle microscopes can be used to examine small areas or conventional photography can be used on cylinders that are sliced

The CylScan instrument, however, scans the entire cylinder wall surface with high resolution so that the complete wall is  displayed as a whole.

This is accomplished using a photo diode rod with an integrated light source to scan the entire cylinder wall.

The scanning head is self centering and suitable for all standard automotive cylinder diameters

Application

  • Surface inspection and analysis of cylinder walls
  • Scanning of bushings

 

Features

  • Non-contact automatic inspection of inner cylinder walls
  • Motorised drive lowering the scanner head
  • Motorised centering of the scanning rod
  • Recording and preview mode
  • Suitable for all common cylinder diameters
  • Data acquisition with standard PC
  • Photo realistic image quality

  Example : defects on the Fe coating

                  of a cylinder wall

Technical data


Scanner
  • Cylinder diameter D                       [mm]                  72 – 142
  • Axial scanning range                      [mm]                  210
  • Radial resolution, max.                 [µm]                  D/30
  • Axial resolution, max.                   [µm]                  20
  • Max. measurable depth                [mm]                  270
  • Vertical displacement range       [mm]                  120 – 270
  • Non measureable area                   [mm]                  25

             (at the end of the scanning rod)

  • Scanning time, approx.                  [min]                  < 3
  • Weight                                                   [kg]                      15

 


Software


Operating system             Windows XP

Scan and display similar to Photo Shop

 

 


Options


  • Rack to hold the Cylinder Scanner
  • Calibration cylinder
  • Industrial PC of latest technology
  • Evaluation software

 


 옵션) 실린더 생산라인 자동 검사용 측정기.

       우측의 장비는 독일 Mahle사에서 생산라인의 실린더

       내벽을 개당30초내에 자동검사용으로 사용중입니다.


          Version for in-line

          use in on the shop floor                                             


         With this embodiment one

         can check several cylinders simultaneously.

         The scanners are lowered at the same time into the cylinder holes.

         The complete engine block can be checked within 30s.

                              With this embodiment one

 한미산업 

전화 :  02 - 3411- 0173    팩스 :  02 - 3411 - 0178 

sales@gohanmi.com

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sales@gohanmi.com